Performance trade-offs and mechanism-driven optimization of Nano-CaCO3 modified high-volume fly ash grouts for micro-crack remediation
More details
Hide details
1
College of Civil and Transportation Engineering, Hohai University, Nanjing 210024, Jiangsu, China
Submission date: 2025-09-13
Final revision date: 2026-03-04
Acceptance date: 2026-05-27
Publication date: 2026-06-16
Corresponding author
Chenxi Li
College of Civil and Transportation Engineering, Hohai University, Nanjing 210024, Jiangsu, China, 210024, Nanjing, China
Cement Wapno Beton 30(5) 358-371 (2025)
KEYWORDS
TOPICS
ABSTRACT
The efficacy of cementitious grouts in micro-crack remediation is contingent on a delicate balance of rheological, mechanical, and volumetric properties. This study critically investigates the multifunctional role of nano-CaCO3 [n-CC] in a high-volume fly ash [HVFA] [29 % by binder weight] cementitious system. By systematically varying n-CC dosage from 0% to 4.88 %, we quantify the complex performance trade-offs inherent to nano-modification. Microstructural analyses, including scanning electron microscopy, reveal that n-CC acts as a nucleation catalyst, accelerating hydration and densifying the calcium-silicate-hydrate [C-S-H] gel structure. While this mechanism enhances mechanical performance - culminating in a 19 % increase in 28-day compressive strength at 2.23 % n-CC - it concurrently impairs workability and volumetric stability. Grout fluidity diminished with n-CC content above 0.20 %, and drying shrinkage increased by up to 108.5 %, a consequence of pore structure refinement explained by the Kelvin-Laplace principle. Critically, the optimal dosage for strength [2.23 %] did not align with that for toughness, where the flexural-to-compressive [F/C] strength ratio was maximized at a 1.33% dosage. Through a multi-criteria performance analysis, we identify a 1.33 % n-CC dosage as the optimal content, offering a superior balance of enhanced toughness and manageable shrinkage. This work elucidates the intrinsic performance conflicts in nano-modified, HVFA systems and provides a mechanism-driven framework for designing high-performance grouting materials for precision engineering applications.
REFERENCES (25)
1.
Q. Fu, Z. R. Zhang, X. Zhao, W. R. Xu, D. T. Niu, Effect of nano calcium carbonate on hydration characteristics and microstructure of cement-based materials: A review. J. Build. Eng. 50, 104220 (2022).
https://doi.org/10.1016/j.jobe....
2.
T. Y. Wang, J. Q. Gong, B. Chen, X. Gong, W. L. Guo, Y. Zhang, F. L. Li, Mechanical Properties and Shrinkage of Ultrahigh-Performance Concrete Containing Lithium Carbonate and Nano-Calcium Carbonate. Adv. Civ. Eng. 2021(1), 6646272 (2021).
https://doi.org/10.1155/2021/6....
3.
S. Zhang, W.-G. Qiao, Y. Wu, Z.-W. Fan, L. Zhang, Optimization of microfine-cement-based slurry containing microfine fly ash and nano-CaCO3 for microfracture grouting. B. Eng. Geol. Environ. 80(6), 4821-4839 (2021).
https://doi.org/10.1007/s10064....
4.
Q. S. Chen, G. Yan, X. S. Zhuang, A. Pain, Dynamic characteristics and microstructural study of nano calcium carbonate modified cemented soil under different salt water solutions. Transport. Geotech. 32, 100700 (2022).
https://doi.org/10.1016/j.trge....
5.
J. B. Zhao, J. C. Feng, Y. F. Du, Z. Y. Yan, X. G. Li, J. Y. Qin, M. Su, M. Yang, Alkalinity control in sludge propels the conversion of concrete slurry waste into micro- and nano-sized biogenic CaCO3. Water Sci. Technol. 90(3), 1070-1081 (2024).
https://doi.org/10.2166/wst.20....
6.
L. J. McDonald, W. Afzal, F. P. Glasser, Evidence of scawtite and tilleyite formation at ambient conditions in hydrated Portland cement blended with freshly-precipitated nano-size calcium carbonate to reduce greenhouse gas emissions. J. Build. Eng. 48, 103906 (2022).
https://doi.org/10.1016/j.jobe....
7.
H. Lu, W. H. Zhao, Y. Y. Fu, S. K. Ma, Z. Lu, R. F. Yang, Z. Ding, C. Shi, Enhancing anti-carbonation properties of oil well cement slurry through nanoparticle and cellulose fiber synergy. Constr. Build. Mater. 450, 138578 (2024).
https://doi.org/10.1016/j.conb....
8.
Z. C. Ren, Y. Y. Liu, L. W. Yuan, C. Q. Luan, J. B. Wang, X. Cheng, Z. H. Zhou, Optimizing the content of nano-SiO2, nano-TiO2 and nano-CaCO3 in Portland cement paste by response surface methodology. J. Build. Eng. 35, 102073 (2021).
https://doi.org/10.1016/j.jobe....
9.
T. Li, H. Q. Yang, X. H. Yan, M. L. He, H. J. Gu, L. M. Yu, Surface crack treatment of concrete via nano-modified microbial carbonate precipitation. J. Inf. Pres. Resil. 5(1), 2 (2024).
https://doi.org/10.1186/s43065....
10.
T. Meng, Z. J. Lai, X. F. Yang, D. W. Dai, Y. Z. Jia, H. Y. Yu, An approach to effectively improve the properties of recycled concrete aggregate and recycled brick aggregate by micro-nano particle reconstruction. Constr. Build. Mater. 421, 135669 (2024).
https://doi.org/10.1016/j.conb....
11.
M. L. Cao, X. L. Yuan, X. Ming, C. P. Xie, Effect of High Temperature on Compressive Strength and Microstructure of Cement Paste Modified by Micro- and Nano-calcium Carbonate Particles. Fire Technol. 58(3), 1469-1491 (2022).
https://doi.org/10.1007/s10694....
12.
M. G. Parvan, G. Voicu, A. I. Badanoiu, A. I. Nicoara, E. Vasile, CO2 Sequestration in the Production of Portland Cement Mortars with Calcium Carbonate Additions. Nanomaterials. 11(4), 875 (2021).
https://doi.org/10.3390/nano11....
13.
J. X. Cai, Y. Liu, H. C. Cao, C. M. Zhang, K. Y. Mei, X. W. Cheng, Hydration mechanism of cement in natural gas hydrate layer regulated by dodecanol @ spherulite-type calcium carbonate phase change composite materials. Constr. Build. Mater. 456, 139252 (2024).
https://doi.org/10.1016/j.conb....
14.
H. L. Wang, D. Ma, S. H. Liu, X. M. Guan, J. P. Zhu, Study on the effect of nano-calcium carbonate used to improve carbonation activity of low calcium carbonatable binder. Constr. Build. Mater. 474, 141070 (2025).
https://doi.org/10.1016/j.conb....
15.
L. Zhang, M. Bian, Z. Xiao, Y. Wang, K. Xu, B. Han, H. Huang, Using nano-CaCO3 and ceramic tile waste to design low-carbon ultra high performance concrete. Nanotech. Rev. 13(1), 20230198 (2024).
https://doi.org/10.1515/ntrev-....
16.
F. Gao, J. C. Feng, Z. Y. Yan, M. F. Zhang, J. Y. Qin, Y. Zhang, M. Yang, Weak electric field strengthens the β-oxidation degradation of fatty acids by activated sludge to produce micro-nano CaCO3. J. Environ. Chem. Eng. 12(4), 113219 (2024).
https://doi.org/10.1016/j.jece....
17.
S. Chen, Q. Liu, X. Y. He, Y. Su, B. Zhang, H. Xu, One-step synthesis of nanoscale anhydrous calcium sulfate whiskers: direct conversion of calcium carbonate by mixed acid with microemulsion method. J. Nanopart. Res. 24(1), 1-5 (2022).
https://doi.org/10.1007/s11051....
18.
H. Sharma, D. K. Ashish, Nano CaCO3 for enhancing properties of cement-based materials: a comprehensive review. J. Sust. Cem. Based Mater. 12(12), 1475-1494 (2023).
https://doi.org/10.1080/216503....
19.
L. Yan, H. Wang, X. Jin, H. Zhan, J. Pan, Preparation Process, Surface Modification and Application Progress of Nano-calcium Carbonate. Mater. Res. 4(1), (2025).
https://doi.org/10.57237/j.mat....
20.
Q. Yang, Q. Yang, X. Peng, K. Xia, B. Xu, A review of the effects of nanomaterials on the properties of concrete. Buildings. 15(13), 2363 (2025).
https://doi.org/10.3390/buildi....
21.
M. A. O. Mydin, P. Jagadesh, A. Bahrami, A. Dulaimi, Y. O. Özkılıç, M. M. A. B. Abdullah, R. P. Jaya, Use of calcium carbonate nanoparticles in production of nano-engineered foamed concrete. J. Mater. Res. Technol. 26, 4405-4422 (2023).
https://doi.org/10.1016/j.jmrt....
22.
H. Li, L. Li, N. Zhang, Q. Feng, Hybrid effect of polyethylene fibre and nano-calcium carbonate on the flowability and strength of a geopolymer composite. Mag. Concr. Res. 76(4), 188-200 (2023).
https://doi.org/10.1680/jmacr.....
23.
S. Han, F. Qiu, Y. Zhao, Research on the influence of nano calcium carbonate on the durability of building concrete. Int. J. Microst. Mater. Prop. 16(5), 334-347 (2023).
https://doi.org/10.1504/IJMMP.....
24.
S. Maheswaran, A. R. Murthy, V. R. Kumar, A. Karunanithi, Characterisation studies on the particle size effect of calcium carbonate in high-strength concrete. Mag. Concr. Res. 73(13), 661-673 (2021).
https://doi.org/10.1680/jmacr.....
25.
D. Shen, J. Kang, H. Shao, C. Liu, M. Li, X. Chen, Cracking failure behavior of high strength concrete containing nano-CaCO3 at early age. Cem. Concr. Comp. 139, 104996 (2023).
https://doi.org/10.1016/j.cemc....